Flexible, efficient logistics with automated solutions
Today’s warehouses and production sites are under pressure to cut waste and maximise efficiency, more than ever before. Guided by lean thinking and our Zero Muda (Zero Waste) approach, our automation solutions help you to meet that challenge. Through our industry expertise and consultative approach, we support you throughout your automation journey, combining proven material-handling technology with scalable automation and automated warehouse systems to make it simple to reduce costs, improve safety, maximise efficiency and future-proof your operations.
Our experience
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Installations
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Customer sites
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Years of automation experience
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Application, support & service engineers across Europe
Automation benefits
Cost savings
Automation cuts operational spend by removing manual, repetitive tasks - delivering up to a 65% reduction in cost per movement.
Improved safety
Our automated systems have operated with zero accidents in the last 2 years, showing the consistency and control automation brings to every movement.
Boost efficiency & throughput
Automation strengthens your end‑to‑end processes by creating a consistent, optimised workflow that increases throughput and keeps your operation moving efficiently.
Combat labour shortages
Automate repetitive tasks to reduce reliance on manual labour and allow your team to focus on higher‑value work.
Find the right automation path for your operation
Our automation offering is built to support every type of operation,
no matter the scale or complexity.
Flow
Improve material flow and support efficient automation across every stage of your operation.
Solutions
Unlock smoother workflows and stronger productivity with scalable automation solutions.
Solution by strategy
Transform everyday challenges into opportunities with scalable, step‑by‑step automation solutions.
Solution through partners
Optimise every step of your flow with turnkey integrated solutions designed to streamline operations from inbound to outbound.
Contact us
Automated trucks and Shuttles transform high-volume operations at Encirc (formally The Park)
Warehouse automation is driving significant improvements for high‑volume operations, as demonstrated by Encirc (formerly The Park), one of the UK’s major independent wine bottling and storage facilities.
By adopting Toyota’s automated truck and shuttle technologies, Encirc has boosted throughput, lowered labour reliance and operating costs, and enhanced storage capacity - resulting in a safer, more scalable operation ready for continued growth.
Frequently asked questions about AGV vehicles and warehouse automation
What are the benefits of implementing automation in the warehouse?
There are different reasons that drive automation, efficiency and labour shortage are the main drivers but elimination of damage cost and need for improved safety are also strong drivers for automation.
Is Swarm Automation the same as AGV warehouse automation?
Yes, Swarm Automation is AGV warehouse automation, and it goes much further. Swarm Automation is Toyota Material Handling’s advanced approach to logistics automation, where AGVs, manual forklifts, people and intelligent software work together as one coordinated system. Through continuous communication via Toyota’s T-ONE software, vehicles collaborate like a swarm to ensure smooth, efficient and error-free pallet transportation and storage. Rather than focusing only on individual AGVs, Swarm Automation is a holistic solution that connects every vehicle and component in your warehouse. It optimises end-to-end material flow, adapts to changing demands and simplifies operations by seamlessly integrating automated and manual fleets.
What is the ideal number of shifts for logistics automation?
There is no single “ideal” number of shifts, warehouse automation can deliver value in both single and multi-shift operations. However, the suggested starting point for automation is typically a minimum of two shifts, with benefits increasing as operations extend to additional or continuous shifts.
What is the return on investment of warehouse automation?
Our solutions are offered as capital invest or OpEx models. The capital invest model normally generates ROI in 2-3 years while an OpEx model enables payback from day one.
Can we start automation on a small scale and expand later?
Yes! Swarm Automation Go from Toyota Material Handling is designed to let you start small and scale up over time. You can begin with a limited setup, automating a specific pallet transport or stacking flow, and expand your system as your needs grow. With all hardware, software, and support included, Swarm Automation Go provides a low-risk, flexible way to explore automation. As your operation evolves, you can seamlessly add more vehicles, processes, and areas, ensuring your automation system grows with your business.
Can automation work in small warehouses?
Our automation solutions are scalable and can work in small to large warehouses. The important criterium for automation is that there is a repetitive flow of goods. Toyota offers step by step automation.
Do automated guided vehicles replace personnel?
Can warehouse automation operate 24/7?
Yes, our automation system can run 24/7, with only short breaks for battery charging or exchange on the AGVs.
Can AGVs integrate with WMS / ERP / MES?
Yes, our in-house automation software T-ONE acts as an integration layer connecting AGVs with warehouse systems, identification tools, and other material‑handling equipment, using a modern service-based architecture with clear APIs for easy integration. It supports flexible workflow configuration, offers a customisable operator interface, and provides built‑in performance metrics with visualised data.
What is Automation as a service?
Automation as a Service is a risk-free way to try automation on a small scale. It runs under an agreement, with a fixed monthly cost, and can be ended with a short notice. Toyota Material Handling offers Swarm Automation Go.
Warehouse automation solutions from Toyota Material Handling
Integrating automated guided vehicles (AGVs) into your operations is a key step toward advanced warehouse automation. These systems streamline material handling automation, reducing manual intervention and improving overall efficiency. Automated forklifts ensure consistent performance, minimise human error, and enhance workplace safety. They also help lower labour costs and address workforce shortages, while providing precise, reliable movement of goods. Combined with real-time data and smart navigation, AGVs enable better inventory control and optimised workflows—driving productivity and profitability in modern logistics.
Toyota Material Handling offers a range of solutions, backed up by a wide service network:
- Automation solutions by strategy: automated pallet transportation, automated storage and fully integrated logistics solutions
- Automation solutions by function: automated forklifts such as automated reach trucks and automated stackers, automated pallet shuttles and automation software
- Automation solutions by flow: step by step automation
- Industry-specific automation solutions